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Industry 4.0 · End Term · Jan 2023 · AN

Industry 4.0 · End Term · Jan 2023 AN

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Questions and published explanations below are available without starting a test. Some questions may not have a published solution yet.

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Question 2 MSQ · 2.0 marks

In which of the following scenarios a facility layout problem is relevant?
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A new facility is added
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A new product is introduced
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A new service is introduced
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Shift in technology

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Question 3 MSQ · 2.0 marks

Select the disadvantage(s) of a product layout from the following .
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Lack of flexibility
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High risk, if a machine breaks down then entire line stops
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High work-in-process
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Need specialized supervision

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Question 4 MSQ · 2.0 marks

What are the inputs for an order-up-to-level calculation?
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Sales forecast
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Lead time
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On-hand inventory
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Safety stock

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Question 5 MSQ · 2.0 marks

What is Digitalization? Choose all that are applicable
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Pure Analog to Digital Conversion
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Use of digital technologies to change the processes
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Process of moving towards a digital business
6406531894518.Source diagram or notation
Mere transformation – encoded in digital format

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Question 6 MSQ · 2.0 marks

Which of the following statements is/are true? Choose all that are applicable
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Euclidean distance measures distance as the straight line between 2 points
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Metropolitan distance measures distance with respect to the road availability
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None of these

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Question 7 MSQ · 2.0 marks

Which of the following is/are considered in the Vehicle Routing Problem but not considered in TSP?
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Subtour elimination
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Any capacity restrictions
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A specific starting point
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Distance traveled restriction

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Question 8 MCQ · 1.0 marks

What brought the first industrial revolution?
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Mechanization
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Electric Power
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Computer
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Robotics

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Question 9 MCQ · 1.0 marks

Which of the following is not a part of the 7 principles of IoT:
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Big Analog Data
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Quality Control
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Constant connection
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Real time
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Spectrum of insights

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Question 10 MCQ · 1.0 marks

What is the decision variable Xi,j denotes in a Traveling Salesman Problem (TSP)
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If the sales visits node-j from node-i (binary)
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If the sales visits node-j immediately after visiting node-i (binary)
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The quantity of an item transferred between node-i and node-j (positive,integer)

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Question 11 MSQ · 1.0 marks

Which of the following is Digitization ?
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Conversion of physical 2D drawings to CAD drawings
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Creating PLC logic in a microprocessor-based system to process data and identify insights
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Providing real-time maintenance schedule based on real-time machine performance
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None of these

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Question 12 MCQ · 2.0 marks

At EOQ, the order cost is
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Minimum
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Lower than the carrying cost
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Equal to the carrying cost
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Higher than the carrying cost

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Question 13 MCQ · 2.0 marks

Pranjal is shopping in a departmental store. He has a list of items which he prepared at home itself. He picked a few packets of tea as part of his list. He could see coffee packets and milk- powder packets on the neighbouring shelves. He picked a few milk-powder packets. However, these were not part of his list. He was searching for Good-day biscuits. He could identify only one packet on the shelf. However, there were a lot of Sun-feast biscuits lying on the next shelf. So, he picked ten Sun-feast packets. Now map the scenarios with the items below:
Source diagram or notation
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P1-S1, P2-S3, P3-S4
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P1-S2, P2-S1, P3-S3
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P1-S2, P2-S1, P3-S4

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Question 14 NAT · 3.0 marks

A factory has three work centers as shown in the picture below. The time required at each centers are shown in the bracket. Calculate the efficiency of the system (in %).
Source diagram or notation

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Question 15 MCQ · 6.0 marks

Match the following columns by selecting the correct name from Column B for the labels in column A which are depicted in the ‘**Figure: EOQ mode**l’ below:
Source diagram or notation
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A:Cost; B:Quantity; C:Total Cost; D:Carrying cost; E:Order cost; F:EOQ(Q*)
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A:Cost; B:Quantity; C:Total cost; D:Order cost; E:Carrying cost; F:EOQ(Q*)
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A:Quantity; B:Cost; C:Total Cost; D:Carrying cost; E:Order cost; F:EOQ(Q*)
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A:Quantity; B:Cost; C:Total Cost; D:Order cost; E:Carrying cost; F:EOQ(Q*)
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A:Cost; B:EOQ(Q*); C:Total Cost; D:Order cost; E:Carrying cost; F:Quantity
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A:Total cost; B:EOQ(Q*); C:Cost; D:Order cost; E:Carrying cost; F:Quantity
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A:Total cost; B:Quantity; C:Cost; D:Carrying cost; E:Order cost; F: EOQ(Q*)

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Question 16 NAT · 1.0 marks

Calculate the **Euclidean distance** between two machines located at the coordinates A(5,10) and B (2,6) in a shop floor

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Question 17 NAT · 1.0 marks

Calculate the **Metropolitan** distance between two machines located at the coordinates A(5,10) and B (2,6) in a shop floor

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Question 18 NAT · 2.0 marks

Ashoke Equipment company estimates its ordering cost at Rs 400 and carrying cost to be Rs. 2/year/unit. The estimated annual requirement is 10,000 units at a unit price of Rs. 10. Calculate the given subquestions:
What is the economic order quantity (EOQ)?

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Question 19 NAT · 2.0 marks

Ashoke Equipment company estimates its ordering cost at Rs 400 and carrying cost to be Rs. 2/year/unit. The estimated annual requirement is 10,000 units at a unit price of Rs. 10. Calculate the given subquestions:
Calculate the number of orders per year.

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Question 20 NAT · 2.0 marks

Ashoke Equipment company estimates its ordering cost at Rs 400 and carrying cost to be Rs. 2/year/unit. The estimated annual requirement is 10,000 units at a unit price of Rs. 10. Calculate the given subquestions:
Calculate the annual inventory carrying cost

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Question 21 NAT · 3.0 marks

Ashoke Equipment company estimates its ordering cost at Rs 400 and carrying cost to be Rs. 2/year/unit. The estimated annual requirement is 10,000 units at a unit price of Rs. 10. Calculate the given subquestions:
While rechecked, Ashoke Equipment company finds that the order cost should have been 20% more than the currently estimated value. What should be the percentage increase in the EOQ in this case? Enter your answer without the ‘%’ symbol.

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Question 22 NAT · 2.0 marks

Currently, a company is using a layout which consists of 9 workstations. 200 sandwiches are produced in a day on this layout. A typical day consists of a single shift which runs for 10 hours. The sandwich-making process consists of 9 activities (the information is provided in the table below).
Source diagram or notation
What is the current efficiency of the line where each activity is performed on a separate workstation (Enter only the numerical value up to two decimal places without the “%” symbol. Example: if the answer is 99.756%” enter only “99.76”)?

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Question 23 NAT · 1.5 marks

Suppose a company wants to expand its logistics network and locate a new warehouse within a network of three existing facilities. The coordinates of the existing warehouses are: A(200,50), B(300,100), C(100,150) and the respective outbound goods volumes are 2500 units, 1300 units, 5000 units. Determine the location of the new warehouse (round off the answer to the nearest integer) and answer the given subquestions.
x-cordinate of the new warehouse:

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Question 24 NAT · 1.5 marks

Suppose a company wants to expand its logistics network and locate a new warehouse within a network of three existing facilities. The coordinates of the existing warehouses are: A(200,50), B(300,100), C(100,150) and the respective outbound goods volumes are 2500 units, 1300 units, 5000 units. Determine the location of the new warehouse (round off the answer to the nearest integer) and answer the given subquestions.
y-cordinate of the new warehouse:

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